{"id":676,"date":"2023-03-28T09:35:58","date_gmt":"2023-03-28T07:35:58","guid":{"rendered":"http:\/\/kurtzersa.com.cn\/?page_id=676"},"modified":"2023-09-07T16:29:21","modified_gmt":"2023-09-07T14:29:21","slug":"wave-soldering","status":"publish","type":"page","link":"https:\/\/kurtzersa.com.cn\/en\/technology\/wave-soldering\/","title":{"rendered":"Wave Soldering"},"content":{"rendered":"\t\t
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Wave Soldering<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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The Perfect\nWave!<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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With top technology and modular design, Ersa wave soldering systems meet the highest throughput requirements – perfectly tailored to every need and budget. In the maximum expansion stage, PCBs up to 850 mm in length can be soldered and thus used to process server boards for 5G telecommunications. A class of its own, a class of yours!<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Wave Soldering - the classic THT soldering process<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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Wave soldering is an efficient and economical process for the mass production of electronic assemblies using through-hole technology (THT). In contact with the solder wave, many solder joints are formed simultaneously, resulting in the high throughput of this process. In surface mount technology (from the 1980s), it is also used with double wave soldering units to solder SMDs previously bonded to the PCB. In high-performance systems, it is used today, for example, in heat-intensive power electronics applications.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Transport<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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For the transport of PCBs in the soldering system, a choice can be made between systems with\u00a0solder frame transport or finger transport.\u00a0<\/strong>The solder frame transport is based on a robust pin chain that is guided in a profile.<\/p>

The precise PCB tracking<\/strong>\u00a0enables highest throughput rates, as PCBs or solder frames are transported through the machine with almost no separation distance. Standardized interfaces ensure the smooth transfer of PCBs to and from the connected peripherals.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Fluxing<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Spray systems have long been standard for every wave soldering system – here, the flux is applied to the entire surface of the circuit board by means of a spray jet. Ersa also offers numerous innovative solutions around the fluxer, all of which are designed for economy, flux consumption and processing speed. In addition to the “normal” precision spray fluxer, an optional ultrasonic spray head is available for POWERFLOW ULTRA, POWERFLOW PRO and POWERFLOW, which impresses with even lower flux application and even less maintenance.<\/p>

As an inline selective fluxer, the POWERFLUX expands the Ersa portfolio with another system that revolutionizes THT component processing electronics manufacturing – with precise and defined flux application in the smallest areas, applied at the solder joint as dots or in paths. The wetted area can be as narrow as 2 mm in diameter – a clear advantage in selective mask soldering that reduces flux consumption by up to 95%.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Preheating\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The aim of the preheating process is to homogeneously heat the printed circuit board before it is tranported into the soldering module. The aim here is to provide up to 50% of the thermal energy so that the PCB is not shock-heated when it comes into contact with the liquid solder.\u00a0In the field of wave soldering, a modular preheating concept is used.\u00a0<\/strong>Convection heaters as well as medium-wave radiant heaters and short-wave infrared heaters are available. These can be variably configured and thus individually adapted to production requirements.<\/p>

Convection modules\u00a0<\/strong>show their strengths when heating large, high-mass components on the placement side or when temperature-sensitive components are used that must not be overheated.\u00a0Medium-wave emitters\u00a0<\/strong>also support the homogeneous heating of high-mass PCBs, which protects temperature-sensitive components.\u00a0Short-wave IR emitters\u00a0<\/strong>transmit the different amounts of energy almost without inertia and are thus ideally suited for mixed production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Soldering Module<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Soldering is performed by a\u00a0solder wave module with one or two solder nozzles.\u00a0<\/strong>These correspond to the width of the transport, so that the full surface of the PCB is in contact with the solder. Due to the capillary and wetting forces on the pins, the solder is drawn upwards along the contact to the top of the PCB and solidifies as soon as the solder wave breaks off. The user-friendly soldering unit of the POWERFLOW can be equipped with a wide range of different solder nozzles in order to be optimally prepared for the respective soldering task and to ensure the highest soldering quality.<\/p>

The easy-to-maintain soldering pots can be conveniently moved out of the system electrically. One example from the Ersa nozzle portfolio is the\u00a0patented Vario-Wave,\u00a0<\/strong>which incorporates all of Ersa\u00b4s 100 years of soldering experience: this nozzle has outstanding dynamics and very good flow and breakaway behavior. This makes it particularly well suited for masks with deep pockets – as well as for soldering difficult SMD geometries on the underside of the PCB.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\"Ersa
Ersa flux module: best process safety even at highest throughputs<\/figcaption><\/figure><\/div>
\"Matrix
Matrix spray function in combination with an ultrasonic fluxer to significantly reduce flux consumption<\/figcaption><\/figure><\/div>
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Up to 3 m preheating distance - Ersa preheaters: Efficient, uniform and reproducible<\/figcaption><\/figure><\/div>
\"Ersa
Ersa soldering module - patented innovations for demanding lead-free applications<\/figcaption><\/figure><\/div>
\"Highest
Highest machine availability due to automatic nozzle activation<\/figcaption><\/figure><\/div>
\"Fast,
Fast, intuitive and convenient: the new generation of the Ersa offline soldering program editor<\/figcaption><\/figure><\/div>\t\t\t<\/div>\n\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t
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Explore our Wave Soldering Systems<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\tDo you have questions about our products and services?\nContact us, we are here for you!\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Hotline: 400-876-1779<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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WeChat:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Wave Soldering The Perfect Wave! With top technology and modular design, Ersa wave soldering systems meet the highest throughput requirements – perfectly tailored to every need and budget. In the maximum expansion stage, PCBs up to 850 mm in length can be soldered and thus used to process server boards for 5G telecommunications. A class […]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":51,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_eb_attr":"","footnotes":""},"class_list":["post-676","page","type-page","status-publish","hentry"],"yoast_head":"\nWave Soldering - Kurtz Ersa<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/kurtzersa.com.cn\/en\/technology\/wave-soldering\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Wave Soldering - Kurtz Ersa\" \/>\n<meta property=\"og:description\" content=\"Wave Soldering The Perfect Wave! With top technology and modular design, Ersa wave soldering systems meet the highest throughput requirements – perfectly tailored to every need and budget. In the maximum expansion stage, PCBs up to 850 mm in length can be soldered and thus used to process server boards for 5G telecommunications. 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